论文标题

使用贝叶斯分析和遗传优化对加工中心的能源消耗分析

Energy Consumption Analysis Of Machining Centers Using Bayesian Analysis And Genetic Optimization

论文作者

Jiménez, Johnatan Cardona, Ardila, María I., Rudas, J. S., M., Cesar A. Isaza, Núñez, Edwin J., Rodriguez, Miguel A.

论文摘要

通过应用贝叶斯看似无关的回归(SUR)模型,分析了当前对当前对低碳排放的需求以及制造过程中的高效率,三个不同的加工因子(削减深度,进料速率和主轴速率)之间的关系。为了进行分析,通过使用优化算法将进化算法方法与基于衍生物(Quasi-Newton)方法相结合的优化算法来建立和最小化优化标准,以找到获得良好表面表面质量的最佳能耗条件。还进行了贝叶斯方差分析,以识别观察到结果的方差解释方面最重要的因素。数据是从两个计算机数值对照(CNC)垂直加工中心(HAAS UMC-750和Leadwell V-40IT)进行的阶乘实验设计获得的。这项研究的一些结果表明,进料速率是功率消耗中最具影响力的因素,而切割的深度是对粗糙度值的影响更强的因素。针对三个因素,预测误差分别为Leadwell V-40IT机器和HAAS UMC-750机器的三个因素找到了最佳操作点。

Responding to the current urgent need for low carbon emissions and high efficiency in manufacturing processes, the relationships between three different machining factors (depth of cut, feed rate, and spindle rate) on power consumption and surface finish (roughness) were analysed by applying a Bayesian seemingly unrelated regressions (SUR) model. For the analysis, an optimization criterion was established and minimized by using an optimization algorithm that combines evolutionary algorithm methods with a derivative-based (quasi-Newton) method to find the optimal conditions for energy consumption that obtains a good surface finish quality. A Bayesian ANOVA was also performed to identify the most important factors in terms of variance explanation of the observed outcomes. The data were obtained from a factorial experimental design performed in two computerized numerical control (CNC) vertical machining centers (Haas UMC-750 and Leadwell V-40iT). Some results from this study show that the feed rate is the most influential factor in power consumption, and the depth of cut is the factor with the stronger influence on roughness values. An optimal operational point is found for the three factors with a predictive error of less than 0.01% and 0.03% for the Leadwell V-40iT machine and the Haas UMC-750 machine, respectively.

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