论文标题

数据驱动的组件的预测模型在表面安装技术中的回流过程中变化

Data-Driven Prediction Model of Components Shift during Reflow Process in Surface Mount Technology

论文作者

Parviziomran, Irandokht, Cao, Shun, Srihari, Krishnaswami, Won, Daehan

论文摘要

在表面安装技术(SMT)中,在回流过程中,焊接垫上的安装组件可能会移动。该能力被称为自我对准,是熔融焊料糊的流体动态行为的结果。这种能力在SMT中至关重要,因为不准确的自我对准会导致诸如悬垂,墓碑等的缺陷。在另一侧,它可以使组件能够完全自组装在欲望位置或接近欲望位置。这项研究的目的是开发一种机器学习模型,该模型可以预测X和Y指导中反流期间的组件运动以及旋转。我们的研究由两个步骤组成:(1)研究实验数据,以揭示自我对准与各种因素之间的关系,包括组件几何,PAD几何形状等。(2)应用高级机器学习预测模型来预测组件使用支持矢量回归(SVR),神经网络(NN)和随机森林调节(RFR)(RFR)使用支持媒介载体的距离和方向。结果,RFR可以预测组件的平均适应度为99%,99%和96%,而平均预测误差为13.47(um),12.02(um)和1.52(deg。),分别在x,y和旋转方向中的组件变化。这种增强功能提供了参数优化在选择机器中的未来能力,以控制最佳位置位置并最大程度地减少由自我对准引起的内在缺陷。

In surface mount technology (SMT), mounted components on soldered pads are subject to move during reflow process. This capability is known as self-alignment and is the result of fluid dynamic behaviour of molten solder paste. This capability is critical in SMT because inaccurate self-alignment causes defects such as overhanging, tombstoning, etc. while on the other side, it can enable components to be perfectly self-assembled on or near the desire position. The aim of this study is to develop a machine learning model that predicts the components movement during reflow in x and y-directions as well as rotation. Our study is composed of two steps: (1) experimental data are studied to reveal the relationships between self-alignment and various factors including component geometry, pad geometry, etc. (2) advanced machine learning prediction models are applied to predict the distance and the direction of components shift using support vector regression (SVR), neural network (NN), and random forest regression (RFR). As a result, RFR can predict components shift with the average fitness of 99%, 99%, and 96% and with average prediction error of 13.47 (um), 12.02 (um), and 1.52 (deg.) for component shift in x, y, and rotational directions, respectively. This enhancement provides the future capability of the parameters' optimization in the pick and placement machine to control the best placement location and minimize the intrinsic defects caused by the self-alignment.

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