ISO INTERNATIONAL STANDARD 10218-2 First edition 2011-07-01 Robots and robotic devices Safety requirements for industrial robots - Part 2: Robot systems and integration Robots et dispositifs robotiques Exigences de sécurite pour lesrobotsindustrie/s Partie 2: Systemes robots et intégration Reference number ISO 10218-2:2011(E) @ ISO 2011 ISO 10218-2:2011(E) PDF disclaimer This PDF file may contain embedded typefaces. In accordance with Adobe's licensing policy, this file may be printed or viewed but shall not be edited unless the typefaces which are embedded are licensed to and installed on the computer performing the editing. In downloading this file, parties accept therein the responsibility of not infringing Adobe's licensing policy. The ISO Central Secretariat accepts no liability in this area. Adobe is a trademark of Adobe Systems Incorporated. Details of the software products used to create this PDF file can be found in the General Info relative to the file; the PDF-creation COPYRIGHTPROTECTEDDOCUMENT @ISO2011 All rights reserved. Unless otherwise specified, no part of this publication may be reproduced or utilized in any form or by any means, IsO's member body in the country of the requester. ISO copyright office Case postale 56 : CH-1211 Geneva 20 Tel. + 41 22 749 01 11 Fax + 41 22 749 09 47 E-mail [email protected] Web www.iso.org Published in Switzerland ii @ ISO 2011 - All rights reserved ISO 10218-2:2011(E) Contents Page Foreword. iv Introduction.. 1 Scope. 2 Normative references... 3 Terms and definitions.. 4 Hazard identification and risk assessment. 4.1 General 4.2 Layout design ... 4.3 Risk assessment . 4.4 Hazard identification . 4.5 Hazard elimination and risk reduction .... 5 Safety requirements and protective measures ... 5.1 5.2 Safety-related control system performance (hardware/software). 5.3 Design and installation .... 5.4 Limiting robot motion .. 5.5 5.6 Robot system operational mode application.... 17 5.7 Pendants...... 5.8 22 5.9 23 5.10 Safeguarding.... 24 5.11 Collaborative robot operation ... 32 5.12 Commissioning of robot systems ... 35 6 Verification and validation of safety requirements and protective measures . 36 6.1 General ........ 6.2 Verification and validation methods. 37 6.3 Required verification and validation . 37 6.4 Verification and validation of protective equipment..... 37 7 Information for use .. 38 7.1 General ....... 7.2 Instruction handbook... 7.3 Marking..... 43 Annex A (informative) List of significant hazards ... 44 Annex B (informative) Relationship of standards related to protective devices.... 47 Annex C (informative) Safeguarding material entry and exit points... ..49 Annex D (informative) Operation of more than one enabling device . ..52 Annex E (informative) Conceptual applications of collaborative robots .... ..53 Annex F (informative) Process observation... ..55 Annex G (normative) Means of verification of the safety requirements and measures... ..58 Bibliography @ ISO 2011 - All rights reserved ili ISO 10218-2:2011(E) Foreword IsO (the International Organization for Standardization) is a worldwide federation of national standards bodies non-governmental,inliaisonwithIsO,alsotakepartinthework.IsOcollaboratescloselywiththe International Electrotechnical Commission (IEC) on all matters of electrotechnical standardization. International Standards are drafted in accordance with the rules given in the ISO/lEC Directives, Part 2 The main task of technical committees is to prepare International Standards. Draft International Standards adopted by the technical committees are circulated to the member bodies for voting. Publication as an Subcommittee SC 2, Robots and robotic devices. IsO 10218 consists of the following parts, under the general title Robots and robotic devices - Safety —Part 1: Robots Part 2: Robot systems and integration @ ISO 2011 - All rights reserved ISO 10218-2:2011(E) Introduction This part of IsO 10218 has been created in recognition of the particular